Additive Manufacturing Design Case for John Deere’s Hydraulic Block John Deere Forestry Oy asked Etteplan to redesign a hydraulic block for a tree harvester boom in order to best utilize the geometric freedoms offered by additive manufacturing, i.e. 3D printing. The goals from the redesign were to decrease pressure drop, make assembly easier, reduce weight, and minimize production costs. Case Hydraulic Block Design Expertise Engineering Simulation-driven design approach For this project Etteplan formed a team that included experts in AM design, AM simulation, computational fluid dynamics (CFD), and finite element analyses (FEA). The design workflow started with performance analysis of the original hydraulic block and then ideation for new channel design concepts. Original hydraulic block on harvester boomCFD analyses allowed the performance of the designs to be compared through computation of pressure drop. The new channel design was selected based on a combination of performance and printability, and was fine-tuned to improve both. Next detailed design work was carried out for the full hydraulic block, followed by FEM strength calculations. The design was fine-tuned again to improve strength and ensure that it withstands the known loadings during operation. Print process simulation was utilized to determine the best orientation on the build platform in order to minimize recoater-crash risk, to check distortion levels of the part during and after printing, and to aid in the design of support structures. Etteplan’s simulation-driven AM design workflow for the John Deere Forestry Oy hydraulic block case Benefits Etteplan was able to create a new hydraulic block with a pressure drop reduction of 40% and mass reduction of 60% compared to the traditionally manufactured component. The channels were also designed to deal with high velocity flow of hydraulic oil in both directions and to be self-supporting during printing. This design also makes assembly and disassembly of surrounding components during maintenance easier due to the smaller overall size of the part. Additive manufactured harvester hydraulic block designed by Etteplan’s AMO team for John Deere Forestry OyKeys to success Etteplan’s redesign of the harvester hydraulic block met the objectives set out by John Deere Forestry Oy. This unique and efficient channel design was discovered due to the excellent teamwork of Etteplan’s 3D printing and simulation experts.
Etteplan provides CFD for Normet as a part of continuous service in engineering and development Normet is a fast growing and innovative company with a mission to lead the transformation into a more digital and sustainable tomorrow. Within underground mining and tunnelling, they have amassed process expertise in over thousands of projects all over the world. Normet has over 50 years of experience in the industry, over 13000 delivered machines and over 1400 professionals working for the company. Normet’s mission is to lead transformation into digitalized and sustainable underground mining and tunnelling.
Photonic Integration Conference 2021 Tegema Etteplan exhibits at the Photonic Integration Conference hybrid event Read more about Photonic Integration Conference 2021
Productization of Kemira’s KemConnect™ wastewater treatment solutions Kemira is a global leader in sustainable chemical solutions for water intensive industries. They provide best suited products and expertise to improve their customers’ product quality, process and resource efficiency. Kemira’s focus is on pulp & paper, water treatment and oil & gas.
Creating a digital era dental robot Rayo 3DToothfill aims to improve the lives of billions of people with affordable, high-quality dental health. Their solution provides the best results with comparable costs for the dentist and for the patients. To ensure their solution is usable in different surroundings, it is simple and easy-to use.
